After steadily winning the battle of "stabilizing production and ensuring delivery" in the first quarter, Mrefilter has been advancing towards the goal of "reducing costs and increasing efficiency, and operating by all employees." Mrefilter is using fully automated processes for mass production, and the entire workshop is in full swing. So let's take a look at what processes the spin-on filter goes through from raw material to finished product?

Stamping process

The continuous die system is an automated die. The stamping parts have high dimensional accuracy, fast processing speed, high material utilization rate and stable quality. It is suitable for mass production, easy engineering arrangement, high economy, eases work hardening of extension materials, and has operational safety.

Stretching process

The continuous drawing die system is automated drawing. The drawing parts have high dimensional accuracy, fast processing speed and stable quality; it is suitable for mass production, easy engineering arrangements, high economy, and operational safety.

Shell spraying process

The whole line body adopts stainless steel ground chain type, infrared heating and equipped with three spraying stations, spray gun adopts German imported automatic spray gun, through electrostatic adsorption and equipped with automatic powder recovery system; daily production capacity can reach 20,000 pieces.

Ultrasonic cleaning process

The direct and indirect effects of ultrasonic cavitation, acceleration and direct flow in the liquid on the liquid and dirt, so that the dirt layer is dispersed, emulsified, and stripped to achieve cleaning

Origami curing process

Using a reciprocating paper folding machine, the folded filter paper has a flat end surface, and the folding height is steplessly adjustable. It is used for folding processing of different specifications of filter paper. After the filter paper is folded and formed by the plate-making mechanism, it is heated and shaped by the splint mechanism, so that the finished filter material has a good forming effect and is not easy to deform, the paper folding operation is convenient, and the processing process is highly automated.

Assembly process

The automated assembly line, from assembly, leak testing, drying, screen printing, laser printing to automatic packaging, increases the production speed and also improves the standardization level of products.

Finished product warehousing process

It adopts three-dimensional high-level racks, equipped with the most advanced high-level forklift in China, and Kingdee ERP system. Follow the FIFO principle to make it complete, fast and efficient, and the logistics material control system guarantees the effective operation of the production system.

All component materials and production processes of Meiruier filter are strictly implemented in accordance with the OE standard and the requirements of the IATF16949 quality management system. We adhere to the ingenuity of each product. The person in charge of the workshop said that he was confident in the goal of "reducing costs and increasing efficiency, and operating by all employees" in the second quarter. All employees maintained a good state and did their jobs seriously. It is believed that this capacity can meet the needs of the Mrefilter brand and also meet the needs of many OEMs in the industry.